Build Tight and Ventilate Right

Sigvlua Air Sealing Tape

Siga Wigluv Air Sealing Tape

We’ve been hearing this slogan for a few years now.  The question is how do you build tight?  Read more in Siga Wigluv Air Sealing Tape Review to see one builder’s strategy to tight construction.

OR

Oregon Residence

System Approach

Another option, you can use the System Approach to the Building Envelope. Read more to see how this approach can be the insulation, structure, air barrier and the weather resistive barrier all in one.

SIP QUESTIONS:

Joe Pasma, PE, Premier SIPS Technical Manager

Contact Joe Pasma, PE, Premier SIPS’ Technical Manager

800.469.8870 x104

joe.pasma@premiersips.com

Ask Joe to Connect With You on LinkedIn   | Follow Premier SIPS on LinkedIn

Read more on Premiersips.com

Don’t Let the Building Process Puzzle You

May 17th, 2014 is the deadline the DOE has stipulated the states have to comply with the new IECC 2012 energy efficient code.  Only a handful of states have implemented the 2012 IECC and with the aggressive 2015 IECC looming in the background, don’t let the 2012 IECC snowball on you.  The 2012 IECC code will be approximately 30% more stringent than 2006 IECC, while the proposed 2015 IECC is targeting a 50% improvement over 2006 performance.

The Building Puzzle, What’s Important

Southern California SIP Home

Southern California in process SIP Home

With the increased attention paid to the building envelope, make sure to use a building system that meets IECC codes and design criteria for framing your structure.  Walls, roofs, and floor construction (both residential and commercial) framed with Structural Insulated Panels (SIPS) for a super tight, well insulated shell, will help you achieve low air change rate (ACH) and continuous insulation in one product.

We get it, although SIPS provide multiple efficiencies for building construction and operations, many builders still often rely on the traditional building methods they are most familiar with.  Design is only as good as the products you have to work with and SIPS fit virtually into any architectural style while boosting energy efficiency.  Additional benefits include:

  • SIPS help reduce energy costs, and allow for smaller, more cost-effective mechanical systems
  • Utilizing SIP panels allow for a smooth and rapid assembly process, shaving weeks off tight construction schedules
  • High performance SIP systems offer substantial life-cycle benefits

FEATURED ARTICLES ON SIPS:

Northern California Completed SIP Home

Northern California Completed SIP Home

Common Questions About Selling SIPS

Do More by Doing Less During the Building Process

Can SIPS be Used in Most Climates?

SIP QUESTIONS:

Joe Pasma, PE, Premier SIPS Technical Manager

Joe Pasma, PE, Premier SIPS Technical Manager

Contact Joe Pasma, PE, Premier SIPS’ Technical Manager

800.469.8870 x104

joe.pasma@premiersips.com

Ask Joe to Connect With You on LinkedIn   | Follow Premier SIPS on LinkedIn

Read more on Premiersips.com

Tech Tuesday: Another Way to Look at SIPS & Energy Efficiency…

Written by:   Joe Pasma, PE, Premier SIPS Technical Manager

It doesn’t seem all that long ago, back in the early ’90’s, when the only people touting the benefits of SIPs were the manufactures making the panels.  Just the other day, I sat in on a webinar presented by a contractor who has been building with SIPs for some time.  His presentation was targeted to other builders.  He was giving reasons why he as a builder has embraced SIP construction.

With October being Energy Awareness Month I am sure we are going to see all kinds of information about why SIPs are so energy-efficient.  The part of this presentation that struck me was that the builder, who was also the developer, for this particular piece of property was able to construct the building and have it occupied ninety days after breaking ground.  He said that this was four to five months faster than with a stick built structure.  This condensed construction sequence saved him $5000/month in interest on the construction loan and he was able to start realizing rental income sooner.  Just looking at these dollars put the equivalent of $50,000 to $75,000 in the builders pocket because he chose to build with SIPs.  He didn’t even touch on the energy efficiency of the rental spaces and the lower utility bills the building will see for the life of the structure.

What a cool way to look at the energy efficiency SIPs bring to the table.  Maybe the time for SIPs is sooner than we think.

 

Stimulus Funds Help Construct National Wildlife Refuge

Audubon NWR Headquarters & Visitors Center, North Dakota

The new Audubon National Wildlife Refuge (NWR) headquarters and visitor center in Coleharbor, North Dakota, is the first of 11 buildings completely renovated in the U.S. for the National Wildlife Refuge system. This renovation was made possible through the American Recovery and Reinvestment Act (AKA stimulus). The new sustainable headquarters and visitor center, completed late 2010, replaced a nearly 52 year old building.  As a result of age, the building had developed and exposed some serious health and safety problems, including asbestos, extensive rodent encroachment, water leakage, and mold.

Sustainable and energy conservation features include:  Premier Structural Insulated Panels (SIPs), providing high insulation and airtight building envelope, a geothermal heating system and two vertical access wind towers that produce electricity specifically for the new building. (View Construction & finished project photos)

The new headquarters and visitor center at Audubon NWR will provide a quality experience for visitors that come to the Refuge to learn about the wildlife that lives there. Students will have the opportunity to supplement their outdoor experience at the Refuge through hands-on lessons in the multipurpose room/classroom. The Refuge staff will be provided a safer working environment with office space that is much more functional and efficient.

The new building includes a 7,230 square foot administration wing, a 3,030 square foot visitor contact wing, and a 745 square foot lobby. A 6,330 square foot basement is also included in the facility. The visitor contact wing includes an 884 square foot exhibit hall and a 1,038 square foot multipurpose room.  The building will be certified through the Leadership in Energy and Environmental Design (LEED) process.

PROJECT PHOTOS:

-Premier SIPs NWR Flickr Gallery:  View construction and completed project photos

PROJECT DETAILS:

Project:  Audubon NWR Headquarters & Visitor Center

Building Certification:  LEED Gold

Designed By:  Widseth Smith Nolting, Grand Forks ND

Built By:  Keplin Gracon, Loveland CO

Building Size:  11, 015

Premier SIPs Used: 6” Walls & 12” Roof

The Green Access Home at Suncadia: Contemporary Mountain Cabin Showcases Affordable Sustainability

Written By:  Troy Brown, Brandner Communications, Inc.

Suncadia Green Access Home, Cle Elum, WA

In the Cascade Mountains of Washington State, a vacation home tucked in the pines shows that green construction can be attractive, affordable and accessible.

The owners wanted to create a mountain retreat that could be enjoyed for generations to come, and more importantly, be environmentally friendly.  It also needed to be wheelchair accessible.

Rising to the challenge, the homeowners, Nine Pine Developments, 4D Architects and a range of other partners and sponsors worked to develop a home that met all of these needs.  The result is the Green Access Home at Suncadia.  In addition to providing a convenient get-away, the home is a demonstration project for other building professionals and homeowners wanting to build cost-effective green residences.

Suncadia Green Access Home, El Clum WA

One of the home’s primary green attributes is its size.  Whereas similar custom residences are often much larger, the development team firmly believed that limiting the total materials needed and the home’s footprint was key to good environmental design.  The goal was to take advantage of the sunshine, fresh air and views, and to have the home fit well with its natural surroundings – blurring the line between indoors and out.

The 2,000 square-foot, one-story home uses local, salvaged materials, where possible, and incorporates energy-saving features such as energy-efficient windows, Energy Star®-rated appliances, a six-inch concrete slab with specialized tube inserts to collect solar heat during the day, and burying one-third of the side walls in the earth for enhanced insulation.

To further boost energy cost savings and comfort, the roof is made of 12-inch-thick Premier Structural Insulated Panels (SIPs) by Insulfoam.  The panels are made of insulating foam laminated between two sheets of structural oriented strand board (OSB).  The result is a strong building material with higher insulation values than typical construction methods.

“I love the SIP system,” said Ben Mulder, Principal with 4D Architects.  “The home has a complex design with a lot of angles, and the SIPs fit together well to provide a tight, energy-efficient roof.  Their strength also helped us create a wide-open, vaulted space despite frequent heavy snow loads.”

The Green Access Home at Suncadia targets the “Five-Star” Built Green® certification of the Central Washington Built Green Association.

Project Summary

Project:   Green Access Home at Suncadia, Cle Elum, Washington

Size:  2,000 sq. ft.

Completion:  2010

Architect:    4D Architects, Kirkland Washington

Builder:    Nine Pine Developments, Cle Elum, Washington

SIP Manufacturer:   Premier SIPs by Insulfoam, Fife, Washington

Green Begets Green: Why Can’t We Get Past the ‘Perceived’ Cost of Building Green?

Written by:  John Vanderhoof, LEED GA

Unfortunately, the perceived cost of going green is what deters most from building green and energy-efficient.

Let’s use light-bulbs as an example; if you were to see two light bulbs on the shelf that provided equal lighting, yet one cost $0.50 and the other $2.50 which would you pick?

Incandescent vs. CFL – We will use the life-cycle cost of 10,000 hours; the lifespan of one CFL.

Incandescent – lifetime of 1,300 hours, so we would need 8 bulbs to complete 10,000 hours of lighting. A single incandescent runs around $0.50, so our total cost for bulbs over 10,000 hours would be $4.00.

As it uses 60 watts, over a period of 10,000 hours, an incandescent bulb would use 600,000 watt hours, or 600 kilowatt-hours. At the current approximate price of $0.10 per kilowatt-hour, you would have to pay $60.00 to run an incandescent bulb over this period.

Total cost of a 60 watt incandescent bulb over a 10,000 hour lifespan is $64.00.

CFL – lifetime of 10,000 hours and costs around $2.50; only 1 bulb needed.

As it uses 13 watts, over a period of 10,000 hours, a CFL bulb would use 130,000 watt hours, or 130 kilowatt-hours. At the current approximate price of $0.10 per kilowatt-hour, you would have to pay $13.00 to run a CFL bulb over this period.

Total cost of a CFL bulb over a 10,000 hour lifespan is $15.50.

Bulb Analysis: Cost Comparison & True Life Cycle Cost

 

The incandescent ends up being 413% more while creating 8 times the waste and keep in mind we haven’t even figured in the environmental impacts of 8 times the manufacturing, packaging & transportation. Now that you understand the life-cycle cost, which would you pick?

The most criticized issue about constructing environmentally friendly buildings is the price…the cost of building.  Photovoltaics, new appliances, and modern technologies (like the CFL) tend to cost more money. Most green buildings cost a premium of <2%, but yield 10 times as much over the entire life of the building. The stigma is between the knowledge of up-front cost vs. life-cycle cost. The savings in money come from more efficient use of utilities which result in decreased energy bills. It is projected that different sectors could save $130 Billion on energy bills. Also, higher worker or student productivity can be factored into savings and cost deductions.

Studies have shown over a 20 year life period, some green buildings have yielded $53 to $71 per square foot back on investment. Confirming the rent-ability of green and energy-efficient building investments, further studies of the commercial real estate market have found that LEED and Energy Star certified buildings achieve significantly higher rents, sale prices and occupancy rates as well as lower capitalization rates potentially reflecting lower investment risk.

So where do we start? Beginning with a resource efficient, well sealed and effectively insulated building envelope is crucial for any home to be considered “green” and sustainable. Through the successful incorporation of a high performance SIP envelope with other green products and practices, builders can cost effectively build to green, LEED, Energy Star and NAHB Green Building standards.

SIPs are made from thick EPS foam cores sandwiched between OSB (Oriented Strand Board) panel faces. The OSB is made from fast-growing trees, and produced in a way that yields a large percentage of every tree. The foam itself is made from partially recycled material, and the final result is a large solid panel that arrives to the job site pre-cut.

Job-ready SIPs allow installers to install the roof, wall and floor panels without the need to cut, frame and trim excessive amounts of lumber and other materials. The job-ready feature of Premier SIPs panels reduces the amount of job site material waste by 60% when compared to buildings constructed with regular dimensional lumber and framing materials.  Less waste is obviously better for our environment.  In some cases, we have had projects that did not have hardly any waste at all.

When compared to buildings framed with dimensional lumber, Premier’s large SIPs cover greater surfaces with far fewer gaps in the walls and roofs, to be filled and sealed, offering home and building owners better indoor air quality, reduced infiltration of outside pollutants, smaller HVAC systems needs and superior indoor temperature control. Premier homes and buildings stay cooler in the summer and warmer in the winter than buildings framed with dimensional lumber.

The R-Values are similar to those of other products.  R-value is a static measurement of the resistance to heat flow.  Premier SIPs have consistently outperformed other methods of construction in both whole wall R-value comparison and energy efficiency. Read our Technical Manager’s latest blog post- What in an R-value.   The most dramatic results are the reports of the happy customers of PBS, but there is also a significant level of scientific data as well. One of the best measures of energy efficiency of an entire wall assembly has been developed by Oak Ridge National Laboratory (ORNL). This testing method considers energy losses for the structural members, corners, joints and around windows, as well as, R- value of the insulation.  Contact us for a full copy of this report.

While most of us are willing to invest a 500% premium on a light bulb that yields a return on investment, why is it such a hurdle to get people to invest 2-3% more on a structure and using process that is environmentally responsible and resource-efficient throughout the building’s life-cycle that will provide an even bigger return on investment?

“We do not inherit the Earth from ancestors, we borrow it from our children” – Native American Proverb

Visit Premier SIPs website for more information, technical bulletins, specifications, details & more.

Visit the Structural Insulated Panel Association

References:

Architectural Engineering Study from Polytechnic State University- Material Sustainability, by Jessica Meadows & Natasha Morris

Energy Star

Easy Web Calculator

From the Drafting Table: Moving from Sticks to SIPs in your Designs – the Easy Way to get to NetZero

Written by:  Bryan Osborn AIA LEED GA

During a design ‘charette’, when I was much younger man in Architectural School, when one was caught with an un-buildable detail in our design, we would pull out-of-our-hat this miracle material called ‘Glip~sight’. You know, it could cantilever 200 feet, support 80 stories with only 1/2″ thick walls, super-insulating at R-30/inch, and oh-yeah, it was waterproof!  In short, one material that provided all your solutions.

Well, the 2030 Challenge is on and here in California we have officially begun the CalGreen era where NetZero buildings are the ultimate goal. Throwing a note on the plans – “2x6s @ 24″ oc with R19 batt“- just isn’t as easy a solution anymore. Now, you’re back between a rock and a hard place squeezed from the left with Efficiency! and from the right with Sustainability! and needing a solution to your NetZero world. <Hint> Glip~sight is not available yet.

Premier SIPs Indian Reservation Housing Install, Arizona

The good news is, if your project is wood framed, the solution has been around for awhile- like over 40 years. It’s tested and proven on thousands of structures over many years. A building product that can get your commercial or residential project closer to NetZero than any other single construction product out there, and do all that, while providing incredible structural strengths. (like 720 & 920 plf in SDC DEF for shearwalls) The solution is called SIPs, the acronym for structural-insulated-panels.

Premier SIPs LEED Government Project with Green Living Roof, Bend Metro Parks & Rec Center, Oregon

I think of SIPs as an improvement on framing not an alternative system of building. SIPs are just another framing product that meshes with typical framing techniques. It’s not that big a departure from the norm as typical lumber is used to ‘sew’ the SIPs together and all your floors and interior walls are all typical wood framing. This is all good because the available skilled carpenters and contractors do not have a steep learning curve to work with SIPs and neither do you as an Architect. Everyone can appreciate working with a flat dimensionally stable product that provides for higher quality finishes than wood framing. So now by using SIPs we have better strength and quality.

Premier SIPs Northwest Timberframe Net Zero Home, R-30 insulation at walls/roof and tightness was confirmed at 1.7 ACH50

Some SIP structures have been tested to 0.05 ACH passive (air-changes-per-hour). That’s really  tight, and one of the primary reasons SIPs are so efficient. Remember – it’s not just insulation! A big concept to learn is that now you are building a super-tight structure that involves additional thought in selecting mechanical systems, like heat exchange units, and maintaining fresh air quality. Fortunately currently there are a lot of great choices of high-efficiency mechanical components available. Because your heating and cooling loads are less you can downsize the mechanical equipment saving $$$ for your client during construction and every single month thereafter – for the life of the building.  So now by using SIPs we’re talking better strength, quality, and efficiency all rolled into one solution.

Premier SIPs framed Custom Home, Wyoming

For the Architect to consider during the design phase – your wall widths change. SIPs typically are only the exterior shell so mainly the exterior walls & roofs are affected. Premier SIPs are manufactured for use with typical lumber sizes. For instance a 6″ SIP has a 5 1/2″ EPS core to accommodate a 2×6 vertical spline or horizontal plate. (Consult PBS Design Manual) So instead of having a 5 1/2″ rough wall framing outline drafted on your plans the SIP rough framing is approx. 6 1/2″width. Not a big deal, but this dimensional width increase can add up if you are concerned about final finish dimensions and clearances. The panels themselves are manufactured in 8 ft x 24 ft panels, 4″ to 12″ thicknesses. That means your highest walls and the longest roof runs from ridge to eave can be 24 feet. Tall walls and long runs may require additional posts & framing within the SIPs which your Structural Engineer can determine.

Premier SIPs Multifamily Housing, 4-story SIP install in 80 days, Nevada

Finally from your Architectural plans (PDFs) a set of panel shops are created. These are similar to truss or steel shop drawing, where the specifics, like rough openings, hold down posts, and other required structural components are incorporated into the SIP package. Here at Premier, we work with the Structural Engineers and Architects during the shop drawing process to make sure everything is incorporated into the panel shop drawings. Typically these panel shops in PDF format go back and forth a couple of times for verifications and redlines. Once we receive the customer’s final approvals we custom fabricate your project based on those shops. What’s that? You want a hundred? No problem we can do that. SIPs make your project Stronger, Straighter, and Greener.

 

For those with inquiring minds:  A charrette (pronounced [shuh-ret], often Anglicized to charette and sometimes called a design charrette) consists of an intense period of  HYPERLINK “http://en.wikipedia.org/wiki/Design&#8221; \o “Design” design activity. – Wikipedia

Bringing Multifamily Housing Quality and Affordability…yet Energy Efficiency!

Written By:  Jeff Beason, Premier SIPs SW Regional Sales Manager, LEED GA

If you are designing or building a multifamily project, why not specify or build with a material that can save the design professional, the builder, and the developer time and money?

Sarann Knight Apartment Complex Courtyard

I was involved with the Sarann Knight project, which is a four-story apartment complex in Las Vegas, Nevada. The developer, Community Development Programs Center of Nevada (CDPCN) used our 6” SIPs for all of the exterior walls on all four levels. And all of these SIP walls are load bearing and self-supporting.

•       SIPs reduce energy consumption
•       Easier to become Energy Star Compliant
•       Reduced construction time
•       Reduced job site waste and dumpster removal
•       End up with a durable, long-lasting building

Sarann Kinight First Floor

CDPCN owns and operates this apartment complex; therefore, the heating and cooling bills are paid by the developer.  Heating and cooling costs constitute a significant portion of the operating budget in the hot Las Vegas climate…one of the reasons CDPCN chose to build with energy-efficient SIPs!  Building on the efficiency of the R-23 SIP walls, CDPCN specified low emissivity (low-e) windows  to further reduce solar heat gain, and used tankless water heaters.  By using Premier SIPs and these other energy-efficient measures, CDPCN expect to save about 60% on their heating and cooling costs.

ENERGY STAR did not require a blower door test because they used SIPs…Sarann Knight project automatically surpassed the ENERGY STAR certification.

Sarann Knight Second Floor Goes Up

Cycle time savings were also a factor on this project. The developer believes that SIPs durability is something else to consider. This project is actually the third project that I have worked on with CDPCN. The other two were a 58 single home development (Daisy Lee Homes), and a 240 unit senior housing project (Senator Richard Bryan Senior Apartments) . They are now realizing reduced call-backs for things like stucco cracking because their SIP walls are straighter and stronger than a typical stick framed wall.

Sarran Knight Third Floor Goes Up

And now we have more large-scale projects coming up with CDPCN in 2011.

View Other CDPCN/Premier Projects on Flickr:

For more information on the companies involved in this project:

Community Development Programs of Nevada, 702.873.8882

Architect: Winston Henderson, Las Vegas NV, 702.893.9700

Builder: National Construction Providers, Las Vegas NV, 702.220.9690